San Air Tools

 Manufacturer by :  San Air Tools | San Industrial Goods Pvt. Ltd

The San 3 Arm Lining Vibrator is a special-purpose air-operated vibrator designed to compact refractory castables evenly during the lining of induction furnaces, crucibles, ladles, and rotary kilns. Manufactured by San Air Tools, under San Industrial Goods Pvt. Ltd., this tool features three high-impact vibrating arms that transmit uniform vibration across the internal surface, ensuring void-free and crack-resistant refractory compaction.

It is a compact, lightweight solution for vertical and horizontal lining where access is limited but uniform compaction is essential.

Technical Specifications

 

• ✅ Type: Pneumatic piston impact vibrator

• ✅ Arms: 3 Alloy steel vibration rods (removable/fixed)

• ✅ Vibration Frequency: 10,000 – 18,000 VPM

• ✅ Air Pressure: 4–6 bar (60–90 psi)

• ✅ Air Consumption: 250–500 L/min

• ✅ Mounting: Suspended from rod or handheld

• ✅ Material: Hardened steel arms, cast aluminium or CI body

• ✅ Weight: 6 – 10 kg (based on arm length)

• ✅ Explosion Proof: Yes – spark-free pneumatic operation

Key Features

• 🔧 3-point vibration – ideal for small/medium diameter linings

• 🧱 Improves refractory bond strength and durability

• 💨 Operates on compressed air – no electric hazard

• 🛠️ Compact design – suitable for confined spaces

• ⚙️ Reduces manual effort and improves lining life span

Applications

• Coreless induction furnace refractory lining

• Tundish and ladle refractory castable compaction

• Kiln and crucible relining

• Precast shapes and refractory bricks support

• Dense castable lining for boilers and rotary kilns

• Foundry and steel plant refractory installations

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Compact lining vibrator for small furnaces

 Manufacturer by : San Air Tools | San Industrial Goods Pvt. Ltd.

The San 5 Arm Lining Vibrator is a specialized pneumatic vibration tool designed for compacting refractory castables during furnace, kiln, and crucible lining. Built by San Air Tools, under San Industrial Goods Pvt. Ltd., this vibrator ensures uniform, void-free dense lining by transmitting vibration through five strategically placed arms, covering a wider area inside vertical and horizontal linings.

This tool is ideal for steel plants, foundries, induction furnaces, and other thermal process equipment, where manual ramming leads to inconsistent density and poor performance.

Technical Specifications

 

• ✅ Drive Type: Pneumatic (Air Operated)

• ✅ Arms: 5 Vibrating Rods with Equal Load Distribution

• ✅ Material: Alloy steel / Hardened tips (customizable)

• ✅ Air Pressure: 4–6 bar (60–90 psi)

• ✅ Vibration Frequency: 10,000 – 18,000 VPM

• ✅ Air Consumption: 300–600 L/min

• ✅ Application Method: Mounted on suspension rod or manually held

• ✅ Weight: 8 – 15 kg (model-dependent)

• ✅ Explosion Proof: Yes – safe for hot & hazardous areas

Applications

• Induction furnace lining (coreless furnace)

• Kiln and crucible lining compaction

• Dense castable vibration in ladles

• Tundish and converter refractory work

• Boiler and furnace shell lining

• Cement rotary kiln lining

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 Manufacturer: San Air Tools / San Industrial Goods Pvt Ltd

The San Furnace Lining Vibrator is a specialized pneumatic tool designed for compacting refractory materials during the installation of furnace linings. It delivers high-frequency vibration to ensure uniform compaction of refractory mixes, reducing air gaps, improving density, and increasing the durability and lifespan of the furnace lining.

 

Powered by compressed air, it is the ideal choice for heavy-duty industrial use in steel plants, foundries, cement kilns, and power plants, especially in high-temperature or hazardous environments where electric tools are unsuitable.

Key Features

 

• Pneumatic drive → spark-free and explosion-safe

• High-frequency vibration → ~12,000–20,000 vibrations per minute (VPM)

• Various head sizes available for different furnace shapes

• Rugged steel construction → built for extreme environments

• Lightweight and easy to handle → reduces operator fatigue

• Compatible with standard air compressors

• Long service life → minimal maintenance

• Optional accessories: air regulator, lubricator, silencer

Applications

• Refractory lining of induction furnaces, electric arc furnaces, ladles

• Compacting monolithic refractory materials

• Cement kiln lining and repairs

• Foundry crucible and furnace repairs

• Power plant boiler lining

• Petrochemical furnace maintenance

• Smelter and metallurgical furnace construction

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