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Furnace Lining Vibrator

The Foundry Industry's answer to fast, uniform compaction of dry, castable refractory linings in coreless induction furnaces.


  •  Homogeneous compaction of refractory is completed in minutes!
  •  Simple two-step procedure saves time
  •  Removable Vibrator serves both Bottom Plate and Expanding Cross unit
  •  Hydraulically operated Expanding Cross are available in 5 sizes

 

 

3 Arm Lining Vibrator

3 Arm Lining Vibrator

Rs 1.2 Lakh  / UnitGet Best Price

Minimum Order Quantity: 1 Unit

Operation ModeCompressed air or Electric
MaterialMS / CI
Usage/ApplicationFurnace Lining
HandlingPortable
Furnace capacity500 kgs to 40 tonnes
Pressure required6 kg
Benefits:1) Compacts refractory material with equal density.2) Remove risks, such as cracks and gas pockets on refractory.3) Completes ramming operation in a very short time.4) Extends life of refractory.5) More melting done with the time saving.

6)Manpower used more efficient and economic.

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  • 5 Arm Lining Vibrator
  • 5 Arm Lining Vibrator
5 Arm Lining Vibrator

5 Arm Lining Vibrator

Rs 1.5 Lakh  / PieceGet Best Price

Minimum Order Quantity: 1 Piece

MaterialMS,EN 36
BrandSAN AIR TOOLS
ColorCustomized
Usage/ApplicationFoundry Ramming Mass Lining
Minimum Quantity1
Vibratory TypePiston
Suitable for Funace Capacities of 12 tonnes to 40 tonnes. Available in 3, 5 and 6 arms in special cases. 

Works on compressed air with air consumption of approx 30 - 50 cfm depending on the model. Lining time varies from 20 mins to 50 mins. 

Adjustability allows for the system to be used multiple furnaces without the need to buy an additional furnace lining vibrator system

Additional Information:

  • Production Capacity: 5
  • Delivery Time: 2 - 3 weeks
  • Packaging Details: Wooden Box

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Furnace Lining Vibrator

Furnace Lining Vibrator

Rs 1.5 Lakh  / PieceGet Best Price

Minimum Order Quantity: 1 Piece

Furnace Lining Vibrator Expanding Cross system uses an interchangeable heavy duty Pneumatic Vibrator to compact both bottom and side refractory linings in coreless induction furnaces. Hydraulic Model with Pneumatic Vibrator attached, fully contracted (Shoes and Battens are shown in place).The Bottom Plate with the Pneumatic Vibrator bolted at its center is lowered and placed on the dry refractory material previously poured into the bottom of the furnace. This bottom lining ramming mass is compacted first, then, when complete, the Bottom Plate Assembly is removed.The Pneumatic Vibrator is then removed from the quick-change bracket on the Bottom Plate and installed in the bracket on the WEC unit. The cylindrical Lining-Former (the Former) is centered in the furnace, and lowered and fixed in place on the already-compacted bottom lining. Refractory material is poured into the space between the Former and furnace wall.The entire unit is then expanded hydraulically until the Battens firmly contact the inside of the Former, and then the hoist is slacked off. When the Vibrator is activated, a strong and effective vibrating force (10,400 Force lbs; 11,000 VPM @ 80 PSI), is transferred through the Former, uniformly compacting the refractory. Depending on furnace height, the WEC unit is contracted, raised, re-expanded, and vibrated again as required. The easy to control vibrator frequency achieves a consistent refractory compaction throughout the lining.The Unit includes Lining-Former, Bottom Plate, or Wood Battens.

Specifications;-

  • Nominal frequency from 4.440 min-1 to 40.500 min-1
  • Centrifugal force from 294 N to to 8.537 N
  • A 2/2-way valve
  • The maximum permissible ambient temperature is 120°C

 

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